Quality Control (AQL)
We ensure that every order meets your quality expectations through a structured AQL-based inspection process. From the first stitched sample to final packed pieces, our QC team follows international standards to monitor stitching, measurements, finishing, labeling, and packaging.
Our goal is to reduce rework, minimize returns, and deliver garments that meet brand-level finishing and export quality – consistently.
Our team personally evaluates each unit’s infrastructure, certifications (WRAP, BSCI, SEDEX, GOTS), and past export experience before onboarding them into our trusted sourcing network.
Key Stages in Our Quality Control Process
- Initial Sample Evaluation
- In-Line Inspection (During Production)
- Final Random Inspection (FRI)
- Packaging & Label Review
- Defect Reporting & Rework Supervision
Our QC process covers pre-production to post-packing stages – so your garments arrive exactly as you approved, with no surprises.
Our Excellence in Quality Control (AQL)
We go beyond basic checks – embedding ourselves in the production flow and ensuring your product meets the finish, fit, and compliance your market demands.
- AQL inspection available at 1.0 / 2.5 / 4.0 levels on request
- Certified QC team with category-specific experience (knits, kidswear, etc.)
- Real-time defect tracking and mid-line intervention
- Final inspection reports with images and summary sheets
- Quality assurance built for international markets (USA, UK, EU, GCC)
Our 6-Step Apparel Quality Control Process
We implement a proactive quality control system to catch issues before they reach the buyer. From inline checks to final inspections, our team monitors every production stage to ensure your garments meet export quality standards – on fit, finish, and compliance.
Spec Review & QC Planning
Before production begins, we study your tech pack, fit spec, and packaging instructions. Based on order size and fabric type, we create a factory-specific quality checklist to ensure your garments meet export expectations from the very first lot.
Pre-Production Sample Validation
We inspect the PP (pre-production) sample for stitching accuracy, sizing, print placement, and labeling. Only after the sample is approved and aligned with buyer specs do we authorize the factory to begin bulk cutting and line loading.
Inline Stitching Supervision
Our team or assigned factory QC monitors stitching lines daily to catch early-stage issues - including skipped stitches, panel mismatches, seam puckering, or thread breaks - before these faults affect a large volume of your bulk order.
Midline & Finishing Checks
We conduct ongoing inspections for trims, embroidery, print fastness, and wash durability. Labels, accessories, and embellishments are also reviewed to ensure all elements meet your tech pack specs before goods move to packing.
Final AQL-Based Inspection
Before shipment, we conduct a full final inspection using AQL or buyer-specific criteria. Carton packing, measurement tolerance, folding, and polybag quality are reviewed to ensure garments are export-ready and meet retail standards.
Reporting & Corrective Feedback
We generate a clear QC report with images, pass/fail notes, and improvement suggestions. This report is shared with both the buyer and factory - ensuring transparency and helping refine quality in repeat orders or future production runs.
Why Our QC Support Reduces Risk for Buyers
Mirthuni’s quality control process is built to reduce post-production surprises and last-minute rejections. By staying involved from sampling to dispatch, we ensure your brand receives products that are not just finished – but factory-audited, fit-approved, and retail-ready. Our QC team monitors every stage of manufacturing, validates compliance with your tech packs, and provides detailed reports to guarantee consistency, export compliance, and on-time shipment. Whether you’re producing basics, sleepwear, or printed styles, we tailor our inspection protocol to suit your order’s complexity and destination market.
